Infrastructure
Fully automatic plating line
The fully automatic plating line is PLC based system which monitors the temperature, concentration, and other parameters of the plating solutions and adjusts them as needed. The line consists of a series of tanks and a conveyor system that moves the parts through the tanks. This line produces high-quality, uniform coatings on metal parts. They offer advantages over manual plating processes, such as increased efficiency, reduced labor costs, and improved product quality and consistency.
Semi-automatic plating line for ENP, Cadmium and ZNB
Our semi-automatic plating line for ENP, Cadmium, and Zn-Ni (ZNB) is built as a modern hoist-based system with long, well-laid-out rows of process and rinse tanks, efficient fume extraction, and a safe central walkway for operators. The layout allows smooth material flow, easy access for maintenance, and clear segregation of cleaning, activation, plating, and rinsing stages.
The overhead transporter and control panels help control sequence, immersion time, and basic process parameters, while still allowing skilled operators to fine-tune cycles for different components.
Bath conditions are monitored at defined intervals to maintain solution health and coating performance. This setup handles both high-volume and special batches, delivering consistent, high-quality deposits across all three coatings while reducing manual handling and ensuring reliable, repeatable results for demanding industrial applications.
Semi-automatic plating line for ENP, Cadmium, ZNB, Tn-Ni, & Anodizing
Our semi-automatic plating line for ENP, Cadmium, Zn–Ni (ZNB), Tin–Nickel, and Anodizing is a versatile, multi-process system laid out as a long, continuous bank of pre-treatment, plating, and rinse tanks.
Overhead hoists travel along robust steel structures, lifting and transferring jigged components smoothly from stage to stage.
Wide operator platforms at the front of the line make loading and unloading safe and ergonomic, while the tiled flooring, open layout, and clear sightlines support easy supervision and maintenance. The line is supported by well-routed solution lines, exhaust ducts, and rectifier connections, giving a clean and organized working environment.
Each process—ENP, Cadmium, Zn–Ni, Tin–Nickel, and Anodizing—has dedicated, clearly identified tanks with the required pre-cleaning, activation, plating, and post-treatment steps sequenced in the correct order. Rectifiers, temperature controllers, and agitation systems are integrated with local control panels so that key parameters such as current density, immersion time, bath temperature, and solution movement can be set and monitored for every operation. Efficient fume extraction above the tanks, along with continuous solution circulation and filtration, helps maintain bath health, improves working conditions, and supports stable coating quality over long production runs. The jig and bus-bar arrangements are designed to give uniform current distribution, good solution flow around the parts, and consistent deposit characteristics.
This configuration allows us to switch between different surface treatments without compromising process control, making it suitable for both high-volume production and specialized batches.
Stable parameters, controlled transfer times, and disciplined work instructions result in consistent thickness, excellent adhesion, and reliable corrosion performance across a wide range of base materials and part geometries.
At the same time, the semi-automatic nature of the line leaves room for skilled operators to fine-tune cycles for challenging parts, reduce handling damage, and respond quickly to customer-specific requirements, ensuring dependable and repeatable results for demanding applications.
Fully automatic drying system
Drying is an important step in the electroplating process as it helps to ensure that the plated parts are free from moisture and are ready for further processing or use. The fully automatic drying system ensures that the parts are not damaged, offers better safety than a manual drying system and being an automatic line fully minimizes human interference in the process.
Fully equipped chemical lab
We have a fully equipped chemical lab for developing, analyzing and optimizing plating solutions and ensuring that they meet quality and performance standards. The chemical lab is equipped with a range of analytical instruments, such as spectrophotometers, titrators, and pH meters, as well as eye wash stations. The lab is operated by trained and qualified chemists who follow proper safety procedures to ensure that the electroplating process is both efficient and safe.
Chemical store
Included in our infrastructure is a state-of-the-art chemical store that is used to store chemicals and other raw materials used in the electroplating process, in a safe way. We follow the First In First Out system (FIFO) to to manage the inventory of plating chemicals and other materials. The chemical store is located in a secure area away from heat, ignition sources, and other hazards, and acid-proof tiles are laid to prevent spills and leaks.
Exhaust ducts and wet scrubber – Environmental compliance
We are environmentally committed, responsible and meet the mandatory environmental regulatory compliances laid out in our consent issued by the State Pollution Control Board. The exhaust ducts are connected to the required tanks to carry the chemical fumes and feed it to the inlet of the wet scrubber that removes pollutants from the air by scrubbing action and lets out pure air from the scrubber outlet.
Hazardous waste storage – Environmental compliance
The hazardous waste generated from the process are stored safely in a dedicated hazardous waste storage area and is stored in compliance with KSPCB regulatory rules and requirements. The hazardous waste storage area is designed to prevent leaks and spills, and is equipped with secondary containment systems. All containers of hazardous waste are labeled and stored according to their compatibility and hazard classification. Hazardous waste generated are disposed of in accordance with the KSPCB rules and regulations.
Effluent tank and RO system – Environmental compliance
An effluent tank built with the proper specifications is installed to collect and hold wastewater produced by the electroplating process. For a continuous supply of RO water, a modern technology RO plant is setup in the backyard of our facility.
A dedicated visual inspection room
Final inspection is carried out using a systematic visual inspection method in a dedicated room with uniform, bright lighting and proper ventilation to avoid shadows and glare. The work area is laid out to keep incoming, under-inspection, and cleared parts clearly separated, reducing the risk of mix-ups. Visual standards, sample parts, and reference photographs are displayed at the workstations to help inspectors judge coatings in a consistent way. This controlled environment ensures that every component is viewed under similar conditions before it moves to packing and dispatch.
Trained inspectors work at organized workstations, wearing appropriate PPE such as gloves, masks, and aprons to prevent contamination and protect themselves from prolonged handling. Each part is checked methodically for surface defects, stains, pits, burns, blisters, or handling damage, using magnifiers or special aids when required. Non-conforming parts are segregated, tagged, and recorded, so that the plating process can be corrected and the issue traced back to the source. Only components that meet the defined visual acceptance criteria are cleared, ensuring that customers receive clean, defect-free plated parts.
Equipment
X-ray Fluorescence tester (XRF)
A modern non-destructive technology XRF machine is used for elemental analysis, particularly to check the thickness of the coating of a plated component.
In-house salt spray test chamber
To test the long-term effects of salt on the plated components a salt spray test chamber has been installed in a dedicated area in the plant. The test results are used to determine the effectiveness of the coating in protecting the substrate from corrosion. The length of the test depends on the application and industry standards, and can range from a few hours to several weeks.